Defense Electronics
Enhance mission-critical defense electronics with Alloy’s advanced thermal management solutions. Our proprietary Stack Forging™ technology delivers unmatched heat transfer, structural integrity, and weight savings.
High Performance Thermal Solutions for Defense Electronics
As defense electronics grow more powerful, they concentrate heat into tighter spaces, exceeding the limits of conventional cooling methods. These compact, high-power systems require thermal management solutions that are not only efficient, but also lightweight and durable enough for extreme environments.
Alloy’s Stack Forging™ manufacturing process meets that challenge.
Alloy delivers thermal management solutions with low thermal resistance and minimal pressure drop, while providing the strength and design flexibility required for demanding defense environments.
Alloy’s Unique Capabilities
Alloy’s precision-engineered thermal components deliver optimized, targeted heat transfer through proprietary microchannel designs, ensuring exceptional thermal and structural durability without tooling or melting. Lightweight and compact, they’re ideal for tight spaces and mobile platforms—manufactured in the U.S. for fast lead times and full ITAR compliance.
Applications include:
- Embedded defense electronics
- Missiles & radar systems
- Directed energy & high-power lasers
- Cooled mirrors
- Oscillating heat pipes
- Cold plates
Don’t see your exact use case? We specialize in tailored thermal solutions, let’s talk.
Benefits
Improved Thermal Control
Precision microchannels ensure efficient heat removal for reliable performance
Single-piece Construction
Monolithic design eliminates expensive field failures and simplifies design
Lower Weight
Lightweight aluminum parts boost mobility and reduce energy use
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How Can We Help?
Our applications engineers and manufacturing experts partner with you through every stage from design and simulation to manufacturing, testing and qualification. Whether you’re building a new thermal solution or optimizing an existing one, Alloy delivers end-to-end support from design to part production.
Design
Alloy’s applications engineers work with your team to produce a design that meets your needs.
Simulate
Alloy uses a variety of simulation tools including multi-physics thermal-fluid CFD and thermal-structural FEA methods.
Test
Alloy performs a wide variety of tests in-house, including thermal, mechanical and leak testing.