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Breakthrough Thermal Management At Any Scale

Alloy’s thermal management solutions deliver superior thermal performance inside leak-tight, single piece components.

A New Generation of Thermal Management

Alloy’s high-performance thermal solutions are built to perform under the most crushing thermal loads. Engineered for maximum heat transfer, our single-piece construction components deliver where it matters most.

Alloy’s thermal management solutions are ideal for:

  • Direct liquid cooling (DLC) components
  • High-efficiency vapor chambers
  • Oscillating heat pipes
  • Wafer cooling chucks
  • Electronics enclosures with integrated coolings

Need something different?
We specialize in tailored thermal solutions for your most demanding designs.

What Sets Us Apart

Our semisolid diffusion process yields cost-effective parts, reducing material usage and simplifying manufacturing, thus saving time and money. Rapid iterations obviate specialized molds, facilitating swift production of intricate prototypes for real-world application. Our unique feedstock, with exceptional material properties, crafts prototypes and finished products. 6061 aluminum guarantees utmost strength, integrity, and durability.

Custom Manufacturing for the Brands you Trust

Unlocking Next-Generation Thermal Applications

High-performance thermal management components with exceptional heat transfer, lower pressure drop, and single-piece leak-tight construction.
Data Centers
Defense Electronics
Industrial

Microgeometries You Can’t Get Anywhere Else​

Alloy’s patented Stack Forging™ process creates parts with features you can’t get from traditional manufacturing processes, including industry-leading micro-features in three dimensions.

Targeted cooling enables focused heat extraction

Complex internal microchannels increase thermal performance

Massively parallelized flow paths reduce pressure drop
Fully dense material is leak-tight to ultra-high vacuum

Measuring Excellence

Measuring Excellence Our unique process is scalable, cost-effective, and sustainable.
1000+

Parts
Manufactured

1000+

Pounds of
Aluminum Used

1000+

Projects
Completed

How Can We Help?

Our applications engineers and manufacturing experts partner with you through every stage from design and simulation to manufacturing, testing and qualification. Whether you’re building a new thermal solution or optimizing an existing one, Alloy delivers end-to-end support from design to part production.

Design

Alloy’s applications engineers work with your team to produce a design that meets your needs.

Simulate

Alloy uses a variety of simulation tools including multi-physics thermal-fluid CFD and thermal-structural FEA methods.

Test

Alloy performs a wide variety of tests in-house, including thermal, mechanical and leak testing.