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Why Alloy Enterprises?

Alloy is a trusted and reliable domestic supplier specializing in custom aluminum parts manufacturing. Our customers never have to worry about offshoring supply chain risk.

Higher Functionality

The superior material properties of Alloy’s 6061 aluminum parts with twice the strength-to-weight ratio of steel and provide optimal thermal conductivity.  We offer higher functionality and cost-effective solutions for components with geometric complexity, something you just can’t get from traditional 3D printing or die casting methods.

Compare Alloy to Traditional Manufacturing

With Alloy Enterprises, you get the best of both worldsthe flexibility of superior material properties that surpass casting and wrought with the geometric complexity to build lightweight aluminum components. Our full-stack process is scalable and helps customers accelerate time to market with rapid delivery.

Perfect for...3D PrintingMachiningCasting
Material Properties
Fully Dense (no porosity)
Complex Geometries
High Volume Production
Rapid Design Iteration
Short Lead Time

The Alloy Advantage

High Throughput

Alloy, an aluminum parts manufacturer, can produce annual volumes ranging from 10 to 20,000 + with no minimum order quantity and unlimited design changes.


We are cost-competitive with traditional manufacturing methods without the need for tooling or high equipment setup time.

Made for Lightweighting

Our aluminum components help reduce manufacturing costs without compromising on strength or performance, ideal for lightweighting and cooling applications.

Short Lead Times

By eliminating the need for tooling, our unique process helps expedite lead times and turbo-charge production.

Superior Material

Our components are made from 6061-T6 aluminum with material properties that surpass cast or machined parts.

U.S.-Based Supplier

Optimize your supply chain strategy by onshoring with Alloy’s cost-effective domestic production.

Our Stack Forging™ Process

Design Freedom

The first step in the Alloy manufacturing process starts with digitally slicing the 3D model into discrete layers.  Slicing is followed by laser-cutting the design into sheets from our custom feedstock.

Material Efficiency

Next, an agent is selectively applied to create an inhibition layer in designated areas of the design and act as a mold release.

Lightweight, High-Strength

To ensure tight tolerances, the aluminum sheets are stacked and registered.

Faster Time to Market

The sheets are then metal to metal diffusion-bonded together to form a solid block.

On-Demand Fabrication

Once the block is formed, the support material is removed and the components are heat-treated for strength and hardness.

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How Can We Help?

Let us be your development partner. Reach out and speak with a member of our team today!