Why Alloy Enterprises?
Alloy offers components with new levels of thermal performance, produced domestically to ensure your supply chain is never at risk.
A Dramatic Improvement in Liquid Cooling
Alloy’s patented Stack Forging™ manufacturing process enables new designs that simply cannot be manufactured with other methods. Alloy produces complex end-use components with the material properties of wrought aluminum but with novel geometries only possible through additive manufacturing.
Compare Alloy to Traditional Manufacturing
With Alloy Enterprises, you get the best of both worlds — the flexibility of superior material properties that surpass casting and wrought with the geometric complexity to build lightweight aluminum components. Our full-stack process is scalable and helps customers accelerate time to market with rapid delivery.
| Perfect for... |  | 3D Printing | Machining | Casting |
|---|---|---|---|---|
| Material Properties |  |  | | |
| Fully Dense (no porosity) | | | | |
| Complex Geometries | | | | |
| High Volume Production |  | | | |
| Rapid Design Iteration | | | | |
| Short Lead Time | | | | |
| Cost |  | | | |
The Alloy Advantage
High Thermal Performance
Alloy’s patented aluminum fabrication process enables proprietary 3D micro-structure designs
High Reliability
Alloy’s fabrication process enables single-piece construction, reducing the risk of leakage for water-cooled components
Made for Lightweight
Aluminum’s thermal conductivity and light weight make it ideal for thermal applications where weight is a factor.
Design Services
Alloy’s experts work with your team from design to simulation to testing, ensuring the best possible thermal solution
Superior Material
Properties
Alloy’s components are made from 6061-T6 aluminum with material properties that surpass cast or machined parts.
US-Based Production
Optimize your supply chain by onshoring with Alloy’s domestic production, from prototype to high volume.
The Stack Forging™ Process
Layer Creation
The first step in the Alloy manufacturing process starts with digitally slicing the 3D model into discrete layers. Slicing is followed by laser-cutting the design into sheets from our custom feedstock.
Inhibition
Next, an agent is selectively applied to create an inhibition layer in designated areas of the design and act as a mold release.
Stacking
To ensure tight tolerances, the aluminum sheets are stacked and registered.
Bonding
The sheets are then metal to metal diffusion-bonded together to form a solid block.
Heat Treatment
Once the block is formed, the support material is removed and the components are heat-treated for strength and hardness.
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How Can We Help?
Alloy’s applications engineers and manufacturing experts will work with your team to adapt, improve, or design components for your specific thermal application.